Two of the SSC P4 LED arrived last week and no time to wait for the 7135 regulator. Immediate start on assembly. Took me quite some time due to my lack of skill in handling a solder and dealing with +ve & -ve points.
As clearly shown, the bulky soldered LED on the heatsink I salvaged from an old P3 PC.

A little metal epoxy as recommended by the a young
talented MAS engineer
Thin out the funnel at the reflector but with still a little over 1.5mm left.

Here is the LED sitting inside the reflector after the epoxy harden solid. If look closely, the LED is still 1.5mm inside and this will pose a problem . Well can't do much, damn thing is already stuck.

Went to pick up a 50cent battery seat and some Alkaline battery from Jalan Pasar for less than RM4.

Cheap stuff no good. I left it over night stuck to that battery holder and below was the result. Sad , RM4 gone.


Therefore, back to original idea of using Nikon's EN-EL5 Lithium Ion battery from my Nikon Coolpix digital camera. Each battery came with a plastic cover to protect the connectors. I mod the hold by placing 2 wires with soldered points for c0ntact.


All went well, plug in the battery and presto! And there shall be light! Noticed the rubber band? Connection not so good once inserted, need enhancements there


The pros of powering with Li Ion battery will be;
1) Good power source.
2) Rechargeble with the same charger for the camera.
3) Compact.
Now the cons;
1) Running at 3.7V 1100mAH, the life hours of the LED should be lower.
2) Heat, the heat sink was smoking after just 3 minutes of operation. Something got to be done.
Light test next entry and the finale will be a dive test to see it's performance. Special thanks to the young MAS engineer for the tips and free advise.